P1-57 Superficial Contamination of Conveyor Belts in Chicken Cutting Area: Effect of Cleaning by Water Spray at 45ºC

Monday, July 23, 2012
Exhibit Hall (Rhode Island Convention Center)
Luciano dos Santos Bersot, Federal University of Paraná, Palotina, Brazil
Juliano Goncalves Pereira, Federal University of Parana, Palotina, Brazil
Cristina Maria Zanette, Federal University of Parana, Palotina, Brazil
Vanessa Mendonca Soares, Sao Paulo State University, Botucatu, Brazil
Luis Augusto Nero, Federal University of Vicosa, Vicosa, Brazil
Jose Paes de Almeida Nogueira Pinto, Sao Paulo State University, Botucatu, Brazil
Vinicius Cunha Barcellos, Federal University of Parana, Palotina, Brazil
Introduction: Conveyor belts, which are continuous cutting surfaces, are regularly used in meat-cutting areas, specifically in poultry slaughterhouses. Operational cleaning procedures for these conveyor belts are based on spraying warm water, generally at 45 °C and under pressure. However, water may spread contamination to the products, and not effectively reduce organic material on surfaces.

Purpose: The objective of the present study was to compare microbial counts in conveyor belts submitted or not to continuous cleaning by water spray at 45°C.

Methods: A total of 216 superficial samples were collected at three different times (T1, T2 and T3), in both conveyor belts (with or without continuous cleaning with water at 45°C). The following times were used for sampling: T1 - soon after the preoperational cleaning procedure; T2 - at the turn of the work shift; T3 - soon after the second work shift; completing the two work shifts of conveyor belt use. Mesophilic aerobes and Enterobacteriaceae counts were performed.

Results: For Enterobacteriaceae, no significant differences (P > 0.05) were observed between the conveyor belts, independent of the time of sampling or cleaning process. No significant differences (P > 0.05) were observed between the counts of mesophilic obtained in distinct times of sampling in the conveyor belt not submitted to continuous cleaning with water at 45°C. Comparing similar periods of sampling, no significant differences (P > 0.05) were observed between the mesophilic counts obtained from conveyor belt submitted or not to continuous cleaning with water at 45°C. The continuous cleaning with water did not promote a significant reduction of mesophilic and Enterobacteriaceae counts, suggesting the possibility of discarding this procedure in chicken processing in order to reduce the emission of effluents in the environment.

Significance: Based on these evidences, alternative cleaning processes must be proposed and evaluated to provide proper microbial load reduction in poultry processing facilities equipments.