Purpose: The aim of this study was to elucidate the slaughter process and batch characteristics associated with Campylobacter counts on carcasses during slaughter of Campylobacter-positive broiler batches in Belgian slaughterhouses.
Methods: Quantitative data describing Campylobacter carcass contamination was collected during the slaughter of 28 Campylobacter-positive broiler batches in six slaughterhouses. Additionally, batch and slaughterhouse specific information were collected and their association with Campylobacter counts after five processing steps (bleeding, plucking, evisceration, washing, chilling) was studied using multilevel mixed-effects negative binomial model.
Results: Reduction of Campylobacter colonization level and optimization of transport and holding time might result in a lower broiler carcass contamination across the slaughter line. Additionally, incorrect setting of plucking, evisceration and cloaca cutter machines, low scalding temperatures, dump based unloading system and electrical stunning were identified as risk factors associated with an increase of Campylobacter counts on broiler carcasses at selected processing steps.
Significance: These data revealed existing variations of the routine broiler slaughter practices and batch characteristics contributing to lower carcass contamination. Therefore based on the results obtained, practical and economical achievable modifications of the slaughter process can be applied in order to improve the slaughterhouse ability to control Campylobacter carcass contamination.